Solution

Reduce Unplanned Downtime

Turn surprise breakdowns into scheduled events.

The Problem

A single unplanned breakdown on a critical line can cost tens of thousands of dollars per hour and cascade into missed OTIF commitments, expediting costs and customer penalties. Most failures broadcast warning signs days in advance — if you're listening.

Unplanned downtime is 10x more expensive than planned downtime
Critical-line failures cascade to overtime, expediting and lost orders
Insurance and warranty claims often don't cover preventable failures
Lost production capacity rarely gets fully recovered in the same quarter

The KLVIN Approach

KLVIN watches every critical asset 24x7 with edge sensors and AI. Early indicators — bearing micro-vibrations, current spikes, temperature drift — are caught hours-to-weeks before catastrophic failure. Severity-tagged alerts route to the right technician with the right spare part, so the intervention happens during planned downtime instead of mid-shift.

Expected Outcomes

30–50%

Reduction in unplanned breakdowns

60%+

Faster mean-time-to-repair

10–25%

OEE improvement

6-figure

Annual production value recovered

What You Get

24x7 Asset Surveillance

Continuous monitoring of every critical motor, pump, compressor and gearbox.

Early-Warning Anomaly Detection

AI flags drift and degradation days-to-weeks before failure.

Severity-Tiered Alerting

Critical / warning / info routing to the right team via SMS, email and CMMS.

Failure Mode Diagnosis

Root-cause guidance — bearing wear, imbalance, looseness, electrical fault — speeds technician response.

Frequently Asked Questions

What kinds of failures can you predict?

Bearing failures, motor winding faults, imbalance, misalignment, cavitation in pumps, compressor valve degradation, gearbox wear and electrical anomalies — covering the vast majority of rotating-equipment failure modes.